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Gluing simulation with a collaborative robot

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

Dispensieren

Dispensing

分发

Distributeur

點膠

ディスペンサー

분배/디스펜서

dispensing

In a customer test in the igus Customer Testing Area (CTA), a gluing process was simulated using a Dobot CRA5 robot. Instead of using a syringe and adhesive, the test involved tracing the contour only. This simulation demonstrates the precise motion control and repeatability of the Dobot CRA5. The robot follows the specified contour exactly, showcasing its potential use in real gluing applications to achieve consistent and accurate results. This type of simulation is particularly useful for testing and optimizing the robot’s capabilities before applying actual adhesive in practical scenarios.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

Gluing application with collaborative robot

Handling Etikett

Gluing

접착

涂胶

膠合

Kleben

接着

Lijmen

Klejenie

Collage

gluing

总览

 at the customer's site. This advanced solution is used in combination with a 

 to efficiently label plastic containers.

The igus gantry system provides a flexible and reliable motion platform, while the apiro rotary axis adds rotational capabilities for optimal positioning of the containers during the labeling process. The cab label printer ensures high print quality and speed, leading to increased productivity.

Watch this video to see how this innovative combination of igus technology and cab printing technology revolutionizes the labeling process, ensuring smooth and efficient production.

Logistik

Logistics

Logistiek

物流設備

物流

Logística

물류 시스템

Logistique

Logistyka

搬送装置

logistics

Automated labeling with igus room gantry and a cab label printer

Automated quality control with igus ReBeL

Automatisierte Qualitätskontrolle mit dem igus ReBeL

Quality Control

Quality control

质量控制

Kontrola jakości

品質管制

Kwaliteitscontrole

品質管理

Control de calidad

품질 관리

Contrôle qualité

quality

In this customer application, a traditional task from the functional and quality inspection domain has been automated using a collaborative robot. Previously, this task required a dedicated worker. Thanks to the deployment of the cobot, this worker can now be assigned to more complex and value-added tasks. The cobot takes over the repetitive and monotonous inspection processes with high precision and reliability. The investment in the cobot was relatively low and paid off completely within a few months, leading to significant cost savings and increased operational efficiency. Additionally, the cobot improves working conditions by relieving employees from tedious tasks, allowing them to develop further and take on more demanding responsibilities.

Automated quality inspection of facets

Automatisierte Qualitätsprüfung von Wasserhähnen

Vision supported Pick and Place application with igus room gantry

Kameraunterstützte Pick and Place Anwendung mit igus Raumportal

Pick & Place

Pick-and-Place

Al ve yerleştir

拾取&放置

픽 앤 플레이스

ピック&プレース

Pick &amp: Place

取放 (揀選 & 放置)

Pick and place

หยิบและวาง

pick-n-place

In this application, a pick-and-place solution was tested for a customer using an igus linear robot, a camera, and a conveyor belt. The individual components had to communicate seamlessly to ensure the metal part could be reliably picked up from the conveyor belt and accurately sorted. The integration of the camera for detecting and positioning the metal part, along with the precise control of the linear robot, played a crucial role in ensuring the system’s high reliability and efficiency.

Automated loading and unloading of a laser engraving machine

Automatisierte Be- und Entladung einer Lasergravur Maschine

Scanner

Tarayıcı

스캐너

Skaner

掃描器

扫描

เครื่องสแกน

スキャナー

scanner

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

物料搬运

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

Bestückung

Machine tending

Obsługa maszyn

Mantenimiento de máquinas

機械加工

Machine bedienen

机器操作

기계 관리

機器維護

Équipement

machine-tending

Bei dieser speziellen Kundenanwendung wurde eine kostengünstige Lösung für das Be- und Entladen einer Lasergravurmaschine gesucht und erfolgreich implementiert. Der igus ReBeL Roboter übernimmt dabei die Aufgabe, die zu gravierenden Teile aufzunehmen und präzise in die Maschine zu legen. Anschließend führt ein Linearsystem, ausgestattet mit einem Lasergravurkopf, den Gravurvorgang durch. Nach Abschluss der Gravur entnimmt der Roboter das bearbeitete Bauteil wieder aus der Maschine und legt es zur weiteren Verarbeitung oder Verpackung ab.

Dank des niedrigen Preises des Cobots amortisiert sich die Investition in diese automatisierte Lösung in kürzester Zeit, was sie besonders attraktiv für Unternehmen macht, die ihre Produktionskosten senken und gleichzeitig die Effizienz steigern möchten.

Automated handling of snail shells

Automatisiertes Handling von Schneckenhäusern

In this particular customer application, the task was to transport snail shells to various positions within a cycle time defined by the customer. The main challenge was selecting an appropriate end effector, as the snail shells needed to remain undamaged throughout the process.

After careful consideration and analysis of the requirements, the decision was made to use a SoftGripper. This type of gripper is characterized by its flexibility and adaptability, allowing it to conform to the shape of the delicate snail shells. This not only ensures safe transportation but also minimizes the risk of damage.

The choice of the SoftGripper was crucial for the success of the application, as conventional grippers, due to their rigid structure, would not have been able to handle the fragile snail shells without causing damage. By using the SoftGripper, the required cycle time could be met while preserving the integrity of the snail shells.

Restaurant

Restauration

餐饮

レストラン

餐廳

식당

restauracja

gastronomy

ReBeL Cobot with easy to use vacuum gripper for pick and place

ReBeL Cobot mit einfach zu bedienendem Vakuumgreifer für Pick and Place

Süper düşük maliyetli

Superlage kosten

Superlowcost

Superniskikoszt

超低成本

Coût très faible

Super low cost

ซุปเปอร์โลว์คอส

Custo superbaixo

초저가

经济型

superlowcost

The ReBeL Cobot, equipped with the CobotPump from Schmalz, offers a versatile solution for pick-and-place applications. It has one gripping point and can be configured with up to four contact points for additional stability. These features make it ideal for efficient handling tasks. You do not need compressed air just 24v form the robot controller. The ReBeL Cobot with the CobotPump is a cost-effective option for companies looking for a reliable automation solution.

Pick and place with large room gantry

Pick and Place mit großem Raumportal

The pick-and-place system for metal components uses a large spatial gantry to enable precise and efficient movements. The end effector, equipped with a camera, identifies and grips the metal parts. The camera provides real-time images that are used to accurately position and handle the components. The system ensures high accuracy and repeatability, making it ideal for industrial applications where precision and speed are critical.

Cleaning of injection molds

Reinigen von Spritzgusswerkzeugen

Spritzguss

Injection molding

注塑成型

injection-molding

This video demonstrates how injection molds can be efficiently and thoroughly cleaned using a gantry system, an intelligent cleaning system (IRC), and an e-chain set. The use of the gantry system is demonstrated, highlighting its precise positioning and movement. Following this, the intelligent cleaning system is introduced, including its functionality. The advantages of this cleaning method for injection molds include precise and automated cleaning of hard-to-reach areas, detection and removal of contaminants through intelligent sensors and software, as well as flexible and reliable energy and data transmission.

Printing of semi-finished products

Bedruckung von Halbzeugen 

In this video, we present an innovative solution for the printing of semi-finished products in production. This application utilizes our ReBeL robot and IRC to optimize the process and maximize efficiency. Special attention is given to the precise control and skillful handling of the semi-finished products throughout the entire printing process to ensure high quality and production efficiency. The benefits of this solution include increased production speed, improved print quality, and reduced scrap. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Automated ball bearing assembly

Automatisierte Kugellagermontage

In diesem Video präsentieren wir eine fortschrittliche Lösung für die automatisierte Montage von Kugellagern in der Produktion.

Der Aufbau des Flächenportals und die Integration des Epson Scara werden gezeigt, ebenso wie die Funktionsweise des Rotationsförderers und der Variobotic Shaker Kameras zur präzisen Erkennung und Positionierung der Kugellagerkomponenten.

Die Schunk- und Schmalzgreifer werden in Aktion gezeigt, wie sie die Kugellager sicher und effizient handhaben. Der Stufenförderer unterstützt den Prozess durch seine präzise Fördertechnik, sodass die gesamte Anlage reibungslos und effizient dank der zuverlässigen Energie- und Datenübertragung arbeitet.

Die Vorteile dieser Lösung umfassen die Erhöhung der Produktionsgeschwindigkeit, die Reduzierung von Ausschuss und die Verbesserung der Arbeitssicherheit. Zudem wird ein geringer Footprint gewährleistet, was die Integration in verschiedene Produktionsumgebungen erleichtert.

Nachgelagertes Gewindeschneiden

Downstream thread cutting

In this video, we present an advanced solution for downstream thread cutting in production. The setup of our ReBeL robot and the integration of the IRC are shown, as well as the operation of the rotary conveyor and the camera for precise detection and positioning of the workpieces. The gripper is demonstrated in action, handling the workpieces safely and efficiently. The step feeder supports the process with its precise conveying technique, ensuring that the entire system operates smoothly and efficiently thanks to reliable power and data transmission. The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Downstream sprue separation using a Delta-Robot

Nachgelagerte Angusstrennung per Delta-Roboter

In this video, we present an innovative solution for downstream sprue separation in injection molding production. This application uses a Delta robot, IRC, Zimmer gripper, camera, rotary conveyor, and step feeder to optimize the process and maximize efficiency.

The video demonstrates the operation of the rotary conveyor and the camera for precise detection and separation of sprues. The Zimmer gripper is shown in action, handling the sprues safely and efficiently. The step feeder supports the process with its precise conveying technique.

This solution offers numerous benefits, including increased production speed, reduced scrap rates, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Downstream sprue separation of clip bearings

Nachgelagerte Angusstrennung von Clipslagern

In this video, we present an advanced solution for downstream sprue separation of clip bearings in injection molding production. The application utilizes a Delta robot system, IRC, rotary conveyor, an igus vacuum gripper with rotation unit, and a Zimmer gripper to optimize the process and increase efficiency.

The setup of the Delta robot and the integration of the IRC are shown, as well as the operation of the rotary conveyor and the camera for precise detection and separation of sprues. The igus vacuum gripper with rotation unit is demonstrated in action, handling the clip bearings safely and efficiently. The Zimmer gripper complements the process with its precise gripping technique. The entire system operates smoothly and efficiently thanks to reliable power and data transmission.

The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Downstream sprue separation

Nachgelagerte Angusstrennung