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Mit nur 270 Gramm ist MCG der wahrscheinlich leichteste Cobot-Greifer der Welt. Möglich wird das durch die Produktion der Bauteile im hochwertigem, leichtem 3-D Druck. Die Kombination aus Pumpeneinheit mit integrierter COAX® Vakuumejektor-Technologie und separaten Greifern erlaubt maximale Flexibilität. Diese wird durch den neuen Quick-Click-Toolchanger (QCT) noch erhöht, denn er erlaubt sekundenschnelles Wechseln von einem Greifertypen zum anderen ganz ohne Werkzeug. MCG hebt bis zu 5 Kilogramm. 

MCG – Mini Cobot Greifer

Endeffektoren

Vision supported Pick and Place application with igus room gantry

Kameraunterstützte Pick and Place Anwendung mit igus Raumportal

Pick & Place

픽 앤 플레이스

Pick and place

ピック&プレース

拾取&放置

หยิบและวาง

Al ve yerleştir

取放 (揀選 & 放置)

pick-n-place

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

In this application, a pick-and-place solution was tested for a customer using an igus linear robot, a camera, and a conveyor belt. The individual components had to communicate seamlessly to ensure the metal part could be reliably picked up from the conveyor belt and accurately sorted. The integration of the camera for detecting and positioning the metal part, along with the precise control of the linear robot, played a crucial role in ensuring the system’s high reliability and efficiency.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

Automated loading and unloading of a laser engraving machine

Automatisierte Be- und Entladung einer Lasergravur Maschine

Scanner

Tarayıcı

스캐너

Skaner

掃描器

扫描

เครื่องสแกน

スキャナー

scanner

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

物料搬运

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

Bestückung

Machine tending

Obsługa maszyn

Mantenimiento de máquinas

機械加工

Machine bedienen

机器操作

기계 관리

機器維護

Équipement

machine-tending

总览

Bei dieser speziellen Kundenanwendung wurde eine kostengünstige Lösung für das Be- und Entladen einer Lasergravurmaschine gesucht und erfolgreich implementiert. Der igus ReBeL Roboter übernimmt dabei die Aufgabe, die zu gravierenden Teile aufzunehmen und präzise in die Maschine zu legen. Anschließend führt ein Linearsystem, ausgestattet mit einem Lasergravurkopf, den Gravurvorgang durch. Nach Abschluss der Gravur entnimmt der Roboter das bearbeitete Bauteil wieder aus der Maschine und legt es zur weiteren Verarbeitung oder Verpackung ab.

Dank des niedrigen Preises des Cobots amortisiert sich die Investition in diese automatisierte Lösung in kürzester Zeit, was sie besonders attraktiv für Unternehmen macht, die ihre Produktionskosten senken und gleichzeitig die Effizienz steigern möchten.

ReBeL Cobot with easy to use vacuum gripper for pick and place

ReBeL Cobot mit einfach zu bedienendem Vakuumgreifer für Pick and Place

Süper düşük maliyetli

Superlage kosten

Superlowcost

Superniskikoszt

超低成本

Coût très faible

Super low cost

ซุปเปอร์โลว์คอส

Custo superbaixo

초저가

经济型

superlowcost

The ReBeL Cobot, equipped with the CobotPump from Schmalz, offers a versatile solution for pick-and-place applications. It has one gripping point and can be configured with up to four contact points for additional stability. These features make it ideal for efficient handling tasks. You do not need compressed air just 24v form the robot controller. The ReBeL Cobot with the CobotPump is a cost-effective option for companies looking for a reliable automation solution.

Downstream sprue separation of clip bearings

Nachgelagerte Angusstrennung von Clipslagern

Injection molding

注塑成型

Spritzguss

Automatisierung von Spritzgussprozessen z.B. Angusstrennung

injection-molding

In this video, we present an advanced solution for downstream sprue separation of clip bearings in injection molding production. The application utilizes a Delta robot system, IRC, rotary conveyor, an igus vacuum gripper with rotation unit, and a Zimmer gripper to optimize the process and increase efficiency.

The setup of the Delta robot and the integration of the IRC are shown, as well as the operation of the rotary conveyor and the camera for precise detection and separation of sprues. The igus vacuum gripper with rotation unit is demonstrated in action, handling the clip bearings safely and efficiently. The Zimmer gripper complements the process with its precise gripping technique. The entire system operates smoothly and efficiently thanks to reliable power and data transmission.

The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Automated insertion into injection molding machine

Automatisiertes Einlegen in Spritzgussmaschine

In this video, we demonstrate the use of an automated system for inserting components into an injection molding machine. This innovative solution optimizes the production process and significantly increases efficiency.

The operation of the insertion process is shown step by step, demonstrating the precise positioning and handling of the components. The seamless integration of the insertion system into the existing injection molding machine will then be demonstrated, including the communication interfaces and control logic.

The benefits of this solution include increasing production speed and accuracy, reducing scrap and material waste, and improving worker safety by minimizing manual intervention.

An important aspect here is maintaining a low footprint.

Automated packaging of spices with igus gantry robot

Automatisiertes Verpacken von Gewürzen mit igus Roboter

In this application for a customer in the food industry, spices needed to be transferred from a tray into a carton. The challenge was the high precision required due to the tight tolerances. However, this was easily overcome with an igus gantry robot and a flow gripper. The gantry robot enabled precise and repeatable positioning of the spices, while the flow gripper ensured gentle handling of the delicate products. By combining these technologies, an efficient and reliable solution was achieved for the customer, significantly enhancing both product quality and production speed.

Food

Gıda

食品级

食品

Industria alimentaria

Makanan

Alimentos

Produits alimentaires

Nel settore alimentare

อาหาร

食物

Żywność

Voedsel

식품

Lebensmittel

food

Customer test - two applications solved by only one robot 

Kundentest - Zwei Anwendungen mit einem Robotersystem realisiert

Test per cliente: due applicazioni risolte da un solo robot 

Klanttest - twee toepassingen opgelost door slechts één robot 

Teste de cliente - duas aplicações resolvidas por apenas um robô 

Gluing

Kleben

Collage

接着

膠合

Klejenie

涂胶

접착

Lijmen

gluing

In this specific customer application, the challenge was to implement two different applications within a single system. This was a complex task that required both technical expertise and innovative solutions. In the first step of the process, it was necessary to use a dosing unit to apply adhesive to the component.

This step required precision and accuracy to ensure that the adhesive was applied evenly and in the right amount. It was important that this process was carried out correctly to ensure optimal adhesion between the components. After the adhesive was applied, the same robot was then supposed to pick up the workpiece to be glued with a special Cobot pump.

This step required careful handling and positioning of the workpiece to ensure that it was correctly aligned and prepared for the gluing process. Finally, the robot was supposed to glue the workpiece with the other component. This final step was crucial to ensure a strong and durable connection between the two components. It was important that the robot was able to deliver the exact pressure and alignment required for successful bonding.

Overall, this customer application was a challenging task that required careful planning, precise execution, and innovative solutions. Despite the challenges, the result was a successfully implemented system capable of efficiently and effectively realizing two different applications.

Pick and place with igus line gantry in combination with a flow gripper

Pick & place con cartesiano igus in combinazione con una pinza pneumatica

Picken en plaatsen met igus line portaalrobot in combinatie met een flowgripper

Escolha e coloque com o pórtico de linha da igus em combinação com uma garra de fluxo

Pick and Place mit einem igus Linienportal und einem Strömungsgreifer für den Einsatz in der Lebensmittelindustrie

A robot line portal is a specific type of robotic system widely used in various industrial sectors. It consists of a robotic arm that is moved along a line or rail to perform a series of tasks.In the food industry, as shown in the igus customer test, such a system can be used for “pick and place” tasks, for example.

The robotic arm, equipped with a flow gripper, can pick up food products and place them in another location. This can be useful for packaging processes, sorting tasks, or other applications.

The video shows how the robot line gantry at igus is in action and performs a task efficiently and precisely. The advanced robot technology from igus offers significant advantages for the food industry. Thanks to its high speed and precision, it helps to increase productivity. At the same time, the workload of employees is reduced by automating repetitive tasks. This leads to more efficient production and can improve safety in the workplace as employees are exposed to less dangerous or monotonous tasks. The application of this technology in the food industry is an impressive example of the use of robotics to optimize processes.

MCG – Mini Cobot Greifer

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