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The Kolver automatic screw feeder delivers screws directly to the driver bit, streamlining assembly and reducing cycle times. Designed for continuous operation, it handles a range of screw sizes and integrates easily into manual or semi-automated workstations.

Efficiently feed and present screws with the Kolver automatic screw supplier. Designed for reliable, continuous operation and easy integration into manual and semi-automated assembly lines.

Automatic Screw Supplier

Material Feeding

Automated ball bearing assembly

Automatisierte Kugellagermontage

Pick & Place

픽 앤 플레이스

Pick and place

ピック&プレース

拾取&放置

หยิบและวาง

Al ve yerleştir

取放 (揀選 & 放置)

pick-n-place

Automated Ball Bearing Assembly: Precision and Efficiency in Production

The assembly of ball bearings is a critical process demanding precision and reliability to maintain high-quality standards. This advanced solution leverages a 

 and additional components, such as Variobotic shaker cameras, Schunk and Schmalz grippers, and a step feeder. Together, these technologies automate the detection, positioning, and handling of ball bearing components, improving speed, reducing waste, and enhancing safety in production environments.

, using cameras for precise component detection and robots for safe and efficient positioning and assembly. The step feeder ensures smooth and continuous workflows.

, combined with additional tools, offers exceptional performance:

Revolutionizing Ball Bearing Assembly Through Automation

This automated assembly solution transforms ball bearing production by boosting operational efficiency, minimizing errors, and ensuring worker safety. With its compact design and advanced functionality, the system offers manufacturers a scalable and cost-effective approach to enhancing their production workflows.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

Automated insertion into injection molding machine

Automatisiertes Einlegen in Spritzgussmaschine

Injection molding

注塑成型

Spritzguss

Automation of injection molding processes, e.g. sprue separation

injection-molding

Automated Component Insertion in Injection Molding: Precision and Efficiency

Inserting components into injection molding machines is a critical step in production, requiring precision and consistency. This automated system simplifies the insertion process, ensuring accurate placement and seamless integration into the molding workflow. By reducing manual intervention, the system enhances efficiency, minimizes waste, and boosts workplace safety, all while preserving a compact design for easy integration.

component insertion into injection molding machines

, optimizing positioning and handling of parts. Communication interfaces and control logic enable smooth integration with existing setups.

The integration of robotic technology ensures reliable performance:

Transforming Injection Molding Workflows with Automation

This automated insertion system revolutionizes injection molding, delivering faster production, improved quality, and enhanced safety. By reducing material waste and simplifying operations, manufacturers gain a cost-effective and scalable solution tailored for modern production needs.

Separação de componentes baseada em câmera com sistema de câmera 2D e placa vibratória 

Camera-based component separation with 2D camera system and vibration plate 

Op camera gebaseerde componentenscheiding met 2D-camerasysteem en trilplaat 

Separazione dei componenti tramite visione impiegando telecamere 2D e tavola vibrante 

Kamerabasierte Bauteilevereinzelung mit 2D Kamerasystem und Vibrationsplatte 

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

物料搬运

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

This video highlights a customer test conducted in the igus Customer Testing Area (CTA), where metal parts are isolated using a Varioshaker. Subsequently, the contours of the parts are teched into an ifm 2D camera for precise detection and analysis.

 The test demonstrates the efficiency of the Varioshaker in isolating individual parts and the capability of the ifm 2D camera to identify these parts for quality control or automated processes.

The video impressively showcases how modern technologies are applied in automation technology to optimize processes and ensure product quality.

Pick and Place mit dem Varioshaker 270 und einem FANUC Roboter

Pick and Place com o Varioshaker 270 e um robô FANUC

透過Varioshaker 270 和一個發那科(FANUC)機器人來完成取放作業

使用Varioshaker 270和FANUC机器人执行拾放任务

Pick & place con Varioshaker 270 e un robot FANUC

Picken en plaatsen met de Varioshaker 270 en een FANUC robot

Bin-Picking

料框抓取

箱式拾取

Grijpen in de kist

Collecte de bac

빈 피킹(Bin-picking)

ビン詰め作業

Podnoszenie-Pojemników

bin-picking

Robust Pick-and-Place Solution with Varioshaker and Vision Camera

Efficient and precise handling of small components is crucial in modern manufacturing. This application by 

 demonstrates how industrial robots, combined with vision camera systems and the 

, deliver a reliable pick-and-place solution. The Varioshaker uses vibration to separate components, while the camera identifies their positions, providing the robot with the data needed to pick and place them accurately into fixtures.

, ensuring accurate and efficient handling of small and varied parts. The robot operates based on real-time data from the camera, enabling seamless workflows.

The industrial robot in the setup enhances automation with:

Optimizing Manufacturing with Pick-and-Place Technology

, vision camera, and industrial robot delivers a scalable solution for manufacturing tasks. By automating component separation and handling, this setup enhances precision, reduces manual effort, and improves overall productivity, making it ideal for high-speed production environments.

Camera-assisted component separation

Separação de componentes assistida por câmera

Componentscheiding met camera

Kameraunterstützte Bauteilevereinzelung

相機輔助元件分離

Separazione assistita dei componenti con visione

摄像设备辅助机器人分离组件

Efficient Automation with Variobotic: Intelligent Bin Picking Solution

Automating complex workflows in manufacturing often requires precision and flexibility. This 

 from the bin picking sector successfully automates multiple steps using an integrated system. Components are first dropped onto the 

, which separates them using vibration. A vision system identifies individual parts and transmits the data to a 

, enabling precise pick-and-place operations for further processing steps.

, handling unsorted components efficiently by separating, recognizing, and moving them to subsequent operations, such as assembly or packaging.

, paired with the EGP end effector, delivers advanced performance:

Transforming Bin Picking with Intelligent Automation

, vision system, and Dobot robotic arm to deliver a seamless bin picking process. By automating sorting and handling steps, it enhances precision, reduces labor costs, and speeds up production workflows, proving to be a scalable and efficient automation tool for modern manufacturing environments.

Visual inspection of components with the DOBOT MG400 robot

Optische Überprüfung von Bauteilen mit dem DOBOT MG400 Roboter

Visuele inspectie van componenten met de DOBOT MG400 robot

DOBOT MG400机器人用于零件目视检查

使用 DOBOT MG400 機器人對組件進行目視檢查

Assembly

Montage

조립

Montaż

安装

Assemblage

組裝

組付け

Montaje

assembly

Quality control

Kontrola jakości

Control de calidad

Contrôle qualité

Quality Control

品質管理

Kwaliteitscontrole

质量控制

品質管制

품질 관리

Automated inspection and assurance of product quality

quality

Automated Quality Control with VarioFeed: Precision and Integration

 by Variobotic combines flexible component feeding and quality control into a single automated system, using the 

, and two image processing systems. In this application, sensor housings are fed through a supply hopper onto the VarioShaker, where components are separated and correctly positioned. After a camera identifies the parts, the DOBOT robot picks them up, and the second camera inspects the housings for quality assurance.

component feeding, separating, and quality control

 for sensor housings, ensuring consistent positioning and inspection to streamline production workflows.

Streamlining Quality Control with VarioFeed

, integrating flexible feeding with automated quality control, enhances production efficiency while ensuring high precision. With the speed and accuracy of the 

, this solution delivers a scalable and effective way to improve workflows and maintain quality standards in modern manufacturing environments.

VarioFeed Advanced - All-in-One Paket zur flexiblen Vereinzelung von Schüttgut

VarioFeed Advanced - All-in-one package for flexible separation of bulk materials

VarioFeed 進階 - 多合一包裝，用於靈活分離散裝材料

VarioFeed Advanced - Alles-in-één pakket voor flexibele scheiding van bulkmaterialen

VarioFeed Advanced - 灵活分离散装物料的一体化解决方案

The All-in-One Package for optimal part separation

The VarioFeed from Variobotic enables a simple and flexible feeding solution that is also cost-effective. The Advanced combination consists of the VarioShaker 270 component separator, the DOBOT M1 (Pro) robot, as well as a feeding system and an image processing solution. The DOBOT M1 industrial robot impresses in the solution with high accuracy (+- 0.02 mm) and, together with the VarioShaker 270, achieves up to 20 picks/min. The application is characterized by simple operation and fast commissioning. The all-in-one package allows various work steps to be automated, such as in the pick and place area.

Multiflexible parts sorting - with VarioShaker and Epson SCARA robot

Smistamento flessibile dei pezzi - con VarioShaker e il robot Epson SCARA

Multiflexibel sorteren van onderdelen - met VarioShaker en Epson SCARA-robot

Classificação multiflexível de peças - com o VarioShaker e o robô SCARA da Epson

灵活的零件分拣 - 使用VarioShaker和Epson SCARA机器人实现

多種靈活的零件分類-使用VarioShaker和Epson SCARA 機器人

Multiflexible Teilesortierung - mit VarioShaker und Epson SCARA Roboter

Multiflexible Low-Cost Solution for Automated Part Sorting with VarioShaker 270

 provides a versatile and cost-effective solution for part sorting. A key feature of the system is its ability to separate multiple types of components, eliminating the need for custom systems for each variation. Fully automated, the system operates autonomously for extended hours, enabling efficient 

 allow easy expansion for additional processes, making it adaptable to diverse production workflows.

, such as pins delivered in bulk material, using vibratory separation, image processing, and precise robotic handling to prepare finished pallets for further processing.

Driving Efficiency in Part Sorting with VarioShaker 270

, in combination with advanced image processing and a SCARA robot, showcases unmatched flexibility in part sorting automation. By minimizing operator dependency and adapting to diverse components, this solution helps manufacturers enhance efficiency, reduce costs, and streamline workflows in modern production environments.

Automatic Screw Supplier

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